Full process from order to finished Arabian thobe

In today’s globalized era, the textile industry, especially the manufacturing of the Arabian thobe (dishdasha), is experiencing unprecedented changes and developments. As a factory dedicated to the Middle Eastern market, we understand the importance of every step for product quality and customer satisfaction. Today, we invite you on a journey through our production facility to explore the entire process from receiving an order to delivering a finished thobe.

1. Order Reception and Design Phase

Everything begins with customer orders. Upon receiving a customization request, our sales team communicates with the client to understand their specific requirements regarding color, fabric, style, etc. Based on this information, designers start working by sketching initial drafts and using 3D modeling software to simulate the final product, ensuring each piece meets the client’s expectations perfectly.

2. Material Procurement and Quality Inspection

Once the design is finalized, the material procurement phase kicks in. Depending on the client’s choice, we select appropriate raw materials such as high-quality polyester, cotton-linen blends, or silk blends. All materials undergo rigorous quality inspections to ensure safety and comfort. For instance, for summer thobes, breathability and moisture absorption are critical considerations.

3. Sample Creation and Approval

With selected materials, cutters follow the design patterns to cut the fabric, and skilled tailors then handcraft the first sample. During this process, no detail is overlooked, including button placement, embroidery designs, etc. After completion, the sample must be reviewed and approved by the client before mass production can commence.

4. Mass Production and Detailed Finishing

Upon approval of the sample, the production line initiates large-scale manufacturing. In this phase, the coordination between modern machinery and experienced workers is crucial. From cutting, sewing, ironing to final packaging, every step adheres to strict standard operating procedures (SOPs) to ensure consistent quality across all products. Additionally, to cater to various market demands, we offer personalized customization services for clients, such as adding custom logos or unique color combinations.

5. Quality Control and Inspection

Before leaving the factory, each garment goes through multiple rounds of quality checks, including visual inspection, size measurement, and durability testing. Only those items that fully meet the standards are allowed to be tagged and packed for shipment. Moreover, in response to environmental initiatives, we use biodegradable packaging materials to minimize environmental impact.

6. Logistics and After-Sales Service

The final step involves logistics. Utilizing advanced supply chain management systems, we track the status of each order to ensure timely delivery. For after-sales support, we have established comprehensive feedback mechanisms to promptly address any potential issues and enhance customer satisfaction.

Through this introduction, we hope you gain a deeper understanding of how we meticulously craft each Arabian thobe. Moving forward, we will continue to uphold the philosophy of “Quality First,” innovate continuously, and strive to provide more superior products and services to customers around the world.